We prioritise lean principles like waste reduction, streamlined workflows, and resource optimisation in every step of our manufacturing process. We minimise waste from the start by carefully planning which machines and materials to use for each battery pack. We constantly monitor our production method through the data we receive from the machines and our ERP system. This allows for data-driven improvements and real-time adjustments to production processes, keeping our operations efficient and precise. Supplementing data-driven decisions with 5S methodology for workplace organisation provides our production with maximum output.
Once our customers approve the battery pack design, we develop work instructions that guide our operators on the specific requirements for each production stage. Operators follow standardised work instructions displayed on a screen at each stage. This ensures consistency regardless of who performs the task throughout the production run. A design engineer develops the work instructions together with production members to ensure the design accurately resembles the product approved by our customers.
After manufacturing each pack, we test it to ensure it meets the customer’s requirements. Every material and component undergo rigorous inspections and testing, including chemical composition analysis and physical property assessments, ensuring adherence to our high standards and reducing defects. The results provide an immediate feedback loop, allowing us to alter inputs to stop additional defects.
