Can a battery pack manufacturer scale production as volumes increase?

Yes. Battery pack manufacturing programmes are typically designed to scale over time. ABT supports ramp-up and long-term series production using controlled processes, validated suppliers and full material and build traceability, allowing volumes to increase reliably as demand grows.

What battery chemistries can you manufacture battery packs with?

Battery pack manufacturers typically select cell chemistry based on performance, safety, lifecycle and availability. ABT manufactures battery packs using lithium-ion, LiFePO₄, NiMH, NMC and other specialist chemistries where appropriate, depending on the application and regulatory requirements.

Can you manufacture a battery pack if I already have a design?

Yes. We provide build-to-print battery pack manufacturing for OEMs with an existing, production-ready design. Where needed, we can also support final design validation and manufacturability checks before releasing the product into volume production.

How do battery pack manufacturers handle safety and compliance?

An experienced battery pack manufacturer builds safety and compliance into both design and manufacturing. At ABT, battery packs are developed and assembled with standards such as UN38.3, IEC 62133 and IEC 62169 in mind, and we work closely with our preferred accredited test house, UL, for independent certification.

Do you manufacture one-off or replacement battery packs?

No. Our battery manufacturing services are provided exclusively for OEM programmes intended for commercial volume production. We do not offer one-off builds or replacement batteries, allowing us to focus on controlled, scalable manufacturing for long-term supply.

Battery pack manufacturing for OEMs

Reliable volume production for build-to-print and custom designed battery packs.

Discuss your battery manufacturing requirements with us today

Controlled, repeatable battery pack production

Build-to-print and in-house designed programmes

UK-based ISO 9001 certified manufacturing facility

Full material and build traceability

Tier-1 cells and qualified supply chain

Reliable battery pack manufacturing at commercial scale

We provide battery pack manufacturing for OEMs who need dependable, repeatable production at commercial volumes. Supporting both build-to-print pack assembly and battery packs developed through our in-house design programmes, we manufacture at our UK facility using controlled and traceable processes.

Every battery pack manufacturing programme is structured to ensure quality, compliance and supply continuity from pilot builds through to long-term series production.

Build-to-print battery pack manufacturing

Our build-to-print pack assembly service provides a fast and controlled route to volume production. We manufacture battery packs to customer-owned designs, supporting DFM validation, sourcing, battery pack assembly and quality control within our factory in north-east England.

Build-to-print manufacturing suits programmes where the design is complete or nearing completion and the next priority is stable, high-quality battery pack production at commercial volumes.

Manufacture to customer drawings, BOMs and specifications
Support for final validation and production readiness
Scalable output from pilot build to series production
Controlled processes with full material and build traceability

Request a quote for battery pack manufacturing

Manufacturing battery packs designed in-house

Battery packs developed through our custom and platform-based design programmes are manufactured in-house using the same production systems, operators and quality controls as our build-to-print projects. Manufacturability is considered from the outset to ensure repeatable production, a predictable ramp-up, and fewer issues once designs are released for manufacture.

Read about our battery pack design options

Process control and full traceability

Battery pack manufacturing at ABT is built around controlled processes, skilled operators and validated production systems. We utilise multiple battery assembly and welding technologies, selecting and validating the most appropriate method for each battery pack to ensure repeatability and performance.

Manufacturing execution systems guide operators through defined build steps, while validated measurement systems (Gauge R&R) and ongoing SPC monitoring confirm process capability and stability. Our integrated ERP system and product-specific control plans maintain full material and build traceability, ensuring every battery pack is produced under controlled conditions with complete visibility across components, parameters and production history.

Quality assurance and supply chain discipline

Quality is managed proactively using established disciplines such as PFMEA, PPAP and stop-call-wait processes to prevent issues and control risk at the source. Product-specific end-of-line testing is developed in-house for each programme, verifying performance and safety before packs leave the factory.

Our supply chain is governed by strict supplier approval, first article inspection (FAI) and disciplined inventory control, including FIFO. Close oversight of supplier performance and full material traceability reduce manufacturing risk and support long-term production stability.

We have extensive experience managing global shipment requirements, including UN38.3, and work closely with UL to support compliance with standards such as IEC 62133 and IEC 62169.

Read about our quality processes

Start your battery manufacturing programme.

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UK-based battery manufacturing for long-term supply

All battery packs are manufactured at our UK facility, providing customers with greater visibility, control and long-term supply continuity. We work with OEMs across Europe, United States, Canada and further afield and have in-depth knowledge to ensure the safe, reliable and cost-effective battery pack assembly and supply to these regions. Our production capability is designed to support long-term OEM partnerships.

Why OEMs choose us

Proven capability
40+ years in battery manufacturing.
15 million battery products supplied globally.

Quality and compliance
ISO 9001 and ISO 45001 certified.
Battery Passport ready with traceability via IFS Cloud.

Integrated services
Full in-house design, testing and assembly.
Trusted by OEMs across Europe, US and Canada.

Battery pack production for wide-ranging industries

Custom battery packs for autonomous vehicle solutions, robotics, AGV’s and AMR’s in industries such as agriculture and industrial warehousing.

Specially developed lightweight battery solutions to drive powerful motors in industrial tools such as impact drivers, angle grinders, industrial cordless drills and more.

Battery packs designed and manufactured using high-quality lithium-ion and lithium ferrous phosphate battery cells for the aviation and UAV industry.

UAV and Commercial Drone Battery Manufacturer

eVTOL Custom Battery Pack Manufacturer

Custom battery packs developed for medical devices, instruments and equipment which are battery-powered.

Custom Battery Packs for Hospital Equipment

We design and manufacture battery packs for safety products including emergency lighting, hearing protection equipment and powered air personal respirators (PAPR).

Custom battery packs for marine leisure solutions; jetskis, seabobs and electric boats.

Battery packs and charging solutions developed for acoustic and thermal imaging equipment, calibration tools, network testers, electrical tools, HVAC meters and more.

Electrification solutions for e-mobility applications from micro-mobility to heavy equipment such as e-motorbikes, drones & UAV, e-boats, EVs and e-scooters.

Electrification solutions for electric motorbikes.

Electrification solutions for electric bikes.

Bespoke battery packs and chargers for power tools, vacuum cleaners, lawnmowers, household appliances and more home and garden products.

From telecoms to GPS and tracking hardware, made-to-specification battery packs for navigation devices, private mobile radio (PMR), asset tracking and monitoring.

Talk to us about your contract manufacturing requirements

FAQs

Can a battery pack manufacturer scale production as volumes increase?

Yes. Battery pack manufacturing programmes are typically designed to scale over time. ABT supports ramp-up and long-term series production using controlled processes, validated suppliers and full material and build traceability, allowing volumes to increase reliably as demand grows.
What battery chemistries can you manufacture battery packs with?

Battery pack manufacturers typically select cell chemistry based on performance, safety, lifecycle and availability. ABT manufactures battery packs using lithium-ion, LiFePO₄, NiMH, NMC and other specialist chemistries where appropriate, depending on the application and regulatory requirements.
Can you manufacture a battery pack if I already have a design?

Yes. We provide build-to-print battery pack manufacturing for OEMs with an existing, production-ready design. Where needed, we can also support final design validation and manufacturability checks before releasing the product into volume production.
How do battery pack manufacturers handle safety and compliance?

An experienced battery pack manufacturer builds safety and compliance into both design and manufacturing. At ABT, battery packs are developed and assembled with standards such as UN38.3, IEC 62133 and IEC 62169 in mind, and we work closely with our preferred accredited test house, UL, for independent certification.
Do you manufacture one-off or replacement battery packs?

No. Our battery manufacturing services are provided exclusively for OEM programmes intended for commercial volume production. We do not offer one-off builds or replacement batteries, allowing us to focus on controlled, scalable manufacturing for long-term supply.

Discuss your battery manufacturing requirements

Talk to our team about the right route into manufacture for your battery pack, with guidance on approach, likely costs and timelines.

Battery manufacturing services are provided for commercial volume OEM programmes.

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