Custom Battery Packs For Medical Devices

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Ensuring Long-Lasting Performance In Demanding Medical Applications

In the world of medical devices, battery-powered equipment is a growing sector of modern healthcare, providing vital support and functionality across a spectrum of applications, both in the hospital and in the home. From Oxygen Concentrators to Lifters & Mobility Equipment, Respiratory Care devices, and Surgical Drills, the demand for reliable and high-performance batteries is paramount. Smart medical devices work best with smart medical batteries and here at Alexander Battery Technologies, we understand the critical role that batteries play in the medical sector, and we are dedicated to delivering dependable solutions that meet the unique needs of medical device manufacturers.

As a trusted custom medical device battery manufacturer for some of the world’s largest medical companies, our processes have been designed to be highly repeatable to produce high-quality packs that meet the standards the medical industry requires.

When it comes to developing batteries for medical devices, reliability is non-negotiable. That’s why we work closely with our customers to address the technical and documentation challenges of developing custom lithium-ion battery packs for medical equipment. Offering battery pack design & manufacturing, our solutions are engineered to meet rigorous demands, ensuring consistent performance and reliability in critical healthcare settings.

Beyond technical excellence, we offer a range of commercial benefits to medical OEMs. From cost-effective manufacturing processes to volume production capabilities, we ensure competitive pricing without compromising on quality. Our streamlined supply chain management and dedicated project management team enable the longest possible lifetime for medical device battery packs. Additionally, our flexible stock-holding arrangements provide clients with greater flexibility and scalability to meet fluctuating demand dynamics effectively. We are committed to powering medical innovation and improving patient outcomes.

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Experienced end-to-end design and manufacturing services for medical equipment battery packs.
World-class manufacturing facilities in Europe with stringent quality processes.
Established relations with Tier 1 suppliers to ensure supply stability and product quality.
Rapid project development and planning to get medical devices faster to market for our customers.
A deep understanding of adapting battery pack design for a range of hospital equipment and medical devices such as infusion pumps, x-ray equipment, PPAR machines (respirators), surgical saws, and medical trolleys.

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Our Process

With over 40 years of battery design experience, Alexander Battery Technologies offers a complete solution and rapid project management on every project for the design and manufacture of battery pack solutions.

Your Proposal

Our proposals are created to deliver detailed, carefully considered feedback to you and your team, allowing you to understand all aspects of the custom battery pack itself and the deliverables ABT will provide for you. We begin with the end in mind, addressing the Scope of Work, timeline, delivery milestones and any other services which will allow your entire team to make an informed decision. Our prep work is the foundation to a quick and smooth project.

Your Project

We are proud of every project we are awarded. Our team, headed by a dedicated project manager, develops your custom battery pack design from concept through to manufacturing. Working collaboratively with your team, we work through DFMEA, drawings, PFMEA, PPAP submissions, sampling, tooling, battery certifications and approvals, testing, supply chain and manufacturing ramp-up.

Your Product

Our robust manufacturing operations provide you with reliable and repeatable battery products. We deliver on-time and provide the flexibility of component and finished goods stock holding where required.

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Sub Industries

Our bespoke approach allows us to deliver solutions to all types of applications, we can help you with:

Home healthcare

In the field of Home Healthcare, where patient comfort and convenience are paramount, Alexander Battery Technologies offers battery solutions appropriate for a critical consumer setting. Whether it's powering portable Oxygen Concentrators for patients with respiratory conditions or providing backup power for Medical Alert Systems & Nurse-call devices, our team is ready to support you.

Oxygen concentrators

Oxygen Concentrators provide supplemental oxygen therapy to patients with respiratory conditions, enabling them to maintain their independence and quality of life. Our lithium-ion batteries for Oxygen Concentrators are engineered to support that mission, delivering long-lasting power and reliability and ensuring continuous operation even in changing environments.

Alert systems & nurse call

Medical Alert Systems & Nursecall devices provide peace of mind to patients and caregivers alike, enabling prompt assistance in case of emergencies or medical alerts. Alexander Battery Technologies offers battery solutions that prioritise reliability and longevity, ensuring that these critical communication devices remain operational when they are needed most, protecting loved ones and the vulnerable.

Lifters, assistance & mobility equipment

Lifters & Mobility Equipment play a vital role in assisting patients with mobility impairments, enabling them to maintain their independence and mobility. Our batteries for lifters and mobility devices are designed to provide ample power and endurance, ensuring smooth and safe operation for patients and caregivers alike.

Respiratory care

Respiratory Care devices, such as ventilators and CPAP machines, rely on portable power sources to deliver life-saving therapy to patients with respiratory conditions. Alexander Battery Technologies offers lithium-ion batteries designed to meet the stringent requirements of respiratory care applications, providing uninterrupted power and peace of mind to patients and healthcare providers.

Autoclavable & chemical sterilisable batteries

For certain applications in the medical industry, the batteries are required to be sterilised periodically, or between each use - either in an autoclave or through chemical sterilisation. These present additional challenges in casing and packaging design, to protect lithium ion cells from damaging high temperatures and in resin selection. Where needed, we propose detailed specialised solutions to allow the battery pack to deliver.

Surgical drills & equipment

Surgical Drills and Equipment demand precision, reliability, and durability to ensure optimal performance in surgical procedures. Our batteries for surgical drills are engineered to deliver consistent power and endurance, enabling surgeons to focus on their craft without worrying about power interruptions or instability.

Hospital Devices

Battery-powered hospital equipment encompasses a wide range of devices crucial for patient care and medical procedures. These devices rely on the reliability and safety of battery systems to ensure uninterrupted operation, especially in critical situations.

Start your custom battery pack project today.

Are you responsible for sourcing or developing battery solutions at an OEM and looking for a manufacturing partner?

We specialise in designing and manufacturing custom battery packs for manufacturers with high-volume production. Please note that we are unable to provide quotations for one-off requests or for replacement batteries in consumer goods.

Ready to move your battery project forward? Our experts can guide you through design, compliance, and production.

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