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Aerospace, Aviation & UAV Battery Pack Manufacturers

Powering the Future of Flight with Drone & UAV Battery Solutions

Aerospace, Aviation & UAV OEMs require battery packs that are lightweight, dependable, and engineered to meet the most rigorous industry standards. From commercial drones and delivery UAVs to emerging eVTOL platforms, our expertise as a UAV battery manufacturer ensures every solution delivers high discharge rates for strong take-off performance.

Whether developing a new battery pack or manufacturing from an existing design, we recognise the specific challenges involved in achieving safe, reliable battery-powered flight. We support OEMs with lithium battery packs engineered for high energy density, lightweight performance, and reliable operation in demanding flight conditions. To guarantee safety and efficiency, we ensure that we manufacture battery packs to comply with standards and regulations that make your application safe for flight.

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Reliable Aviation Battery Solutions

Maximum performance and product safety, super lightweight designs, active cooling technologies and innovative safety features are all at play when utilising ABTs extensive design capabilities. Our solutions are engineered to meet the stringent requirements for aviation and UAVs, ensuring consistent performance and reliability in demanding flight conditions.

Should you have a design you’re happy with, we can also manufacture to print. We the build the packs to meet the requirements that your drawings outline to ensure your customers get the best product possible. We have repeatable reliable processes built with world class battery pack manufacturing equipment to produce a robust battery pack that can meet your life cycle expectations.

Whether custom-engineered or build-to-print, every pack passes rigorous end-of-line testing, with barcode-driven traceability across all key parts and processes.

Key Highlights

  • Custom battery design or build to print options, both outputting world-class battery packs
  • Experience in aviation & UAV requirements and certifications.
  • 12 dedicated development laboratories for new battery project developments up to 800V and >100kWh.
  • Access to a global tier-1 supply network to build packs with high-quality materials.
  • IPG EV Flex automated laser-welding capabilities within our large manufacturing footprint in the UK.

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Our Capabilities

At our dedicated facility, we have 12 dedicated development laboratories for new battery project developments for projects up to 800V and >100kWh. Our ISO9001 certification will be expanded to include  ISO45001 and IATF16949. For portable pack sizes, we are able to produce approximately 100,000 certified battery packs per week of virtually any configuration using advanced laser techniques; resistance welding, micro-tig welding or laser-welding depending on project demands.

Start your project with us today

Start your custom battery pack project today.

Are you responsible for sourcing or developing battery solutions at an OEM and looking for a manufacturing partner?

We specialise in designing and manufacturing custom battery packs for manufacturers with high-volume production. Please note that we are unable to provide quotations for one-off requests or for replacement batteries in consumer goods.

Ready to move your battery project forward? Our experts can guide you through design, compliance, and production.

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