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Production Equipment and Line Capability

Equipment set up for controlled battery pack production

Battery pack production needs equipment that can support different pack designs without losing control of the build.

Our configurable production lines, welding technologies, test equipment and process data support repeatable assembly and inspection. Depending on the specific product, the right equipment is selected based on the pack design, production volumes and other customer requirements.

This helps us manufacture consistently across different programmes, from first production runs through to repeat orders.

EV Flex with Battery pack

Configurable production lines: Production lines can be configured around the pack design, build sequence and expected volumes.

Welding technologies: We use laser, resistance and Micro TIG welding where appropriate to the cell type, pack design and application.

Test equipment: Product-specific testing helps confirm that finished packs meet the agreed requirements before release.

Production data: Equipment data and ERP records support process review, traceability and production decision-making.

Production equipment in use

Configurable equipment for different battery pack builds

Different battery pack designs need different production setups. The equipment, tooling and inspection points are chosen in line with the pack design and quality requirements, as well as wider commercial factors such as production volumes.

Our configurable production lines and range of welding, assembly and test equipment support different battery pack programmes and help us to transition between builds while keeping the agreed process and quality checks in place.

As requirements change, equipment setup and process data can be reviewed to improve output, reduce variation and support repeat production. ABT’s manufacturing capability includes laser welding, resistance welding, Micro TIG welding, automated and semi-automated assembly equipment and product-specific test equipment.

EV Flex machine for laser welding battery cells in battery pack manufacturing

Frequently Asked Questions

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Start your custom battery pack project today.

Are you responsible for sourcing or developing battery solutions at an OEM and looking for a manufacturing partner?

We specialise in designing and manufacturing custom battery packs for manufacturers with high-volume production. Please note that we are unable to provide quotations for replacement batteries in consumer goods.

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