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Electric Motorbike Battery Pack Manufacturing

Powering The Next Evolution Of Motorbikes

Technological advancements, government incentives and lower costs of ownership has seen the electric motorbike and electric cargo bike industry experience rapid levels of growth over recent years. Traditional titans of combustion engine motorbikes are beginning to transition into the electric two-wheel market, bringing a whole new set of eyes to the e-mobility. The ever-increasing demand for high-speed and long-range electric two-wheelers require battery packs manufacturers design a custom battery pack that has the capability to match consumer expectations.

Electric Motorbike Battery Pack Manufacturing

As an experienced battery pack manufacturer we know how to deliver battery packs that optimise an OEMs eMotorbike’s performance. We have designed and manufactured a custom lithium-Ion battery pack for electric motorbikes, a chemistry that provides high energy density whilst allowing for fast charging capabilities. This choice of chemistry allows our battery pack to stand up to the real-world demands of the application. An integrated Battery Management Systems (BMS) is tailored to manage the operation of the battery pack and  ensures the health and longevity of the battery.

Our team has extensive expertise in navigating complex regulatory requirements, enabling us to design battery packs that meet the stringent UL2271 certification standards. For one of our key customers, UL2271 certification was essential to reach their market in the U.S. We worked closely with them from the initial concept phase to ensure their pack would have no issues passing the complex testing and validation process required to gain UL2271 certification.

With our expertise, cutting-edge manufacturing technology, and dedication to excellence, we support electric motorbike and e-cargo bike manufacturers in tackling supply chain complexities and sourcing challenges. This approach enables our customers to fully realise the potential of their new electric motorbike designs. Contact us today to explore how we can collaborate to power the next generation of motorbikes.

Key Highlights

  • Proven experience in designing and manufacturing e-motorbike custom battery packs
  • Experience in diagnosing problems with OEM’s existing battery packs and optimising through re-design.
  • Our experienced engineers design battery packs in line with all required certification and quality standards, including electric motorcycle specific regulations such as; UL2271.
  • Our EV Flex laser welder from IPG Photonics provides automated laser capabilities that ensure high levels of repeatability and world-class quality rates.
  • Our lean manufacturing processes, strong supply chain and stringent processes ensure we deliver on reliable and high-quality battery packs as well as driving our costs down.

Emobility

Our Capabilities

At our dedicated battery manufacturing facility, we have 12 development laboratories for new battery projects up to 800V and >100kWh. Our ISO9001 and ISO13485 accreditations will be expanded by the end of 2024 to include ISO14001, ISO45001, ISO27001 and IATF16949. For portable pack sizes, we are able to produce approximately 100,000 certified battery packs per week of virtually any configuration using resistance welding, micro-tig welding or laser-welding depending on project demands.

Start your project with us today

Interested in our services? Get in touch today!

We design and manufacture custom battery packs for volume manufacturing projects.

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Your custom battery pack supplier of choice

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40 years of battery manufacturing experience

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End-to-end solution for battery pack design, testing, validation and assembly

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Technologically advanced battery packs developed for your application

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Manufacturing excellence and quality built into every battery pack

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Championing sustainable manufacturing, green design & recycling

Do you have a project that needs a custom battery pack?