What types of machinery do you use in your manufacturing process

We utilise advanced machinery, including programmable welders, ultrasonic sealers, and semi- automated assembly systems. These machines are designed to enhance precision, efficiency, and consistency in our battery pack manufacturing.

What are programmable welders, and how do they benefit your manufacturing?

Programmable welders are advanced machines that allow us to set specific welding parameters for different battery pack designs. This flexibility ensures high quality welds and minimises the risk of defects.

Advanced Machinery and Lean Practices in Battery Pack Manufacturing

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Cutting Edge Machinery

Machinery For Battery Pack Manufacturing

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Cutting-Edge Machinery for Precision and Efficiency

To deliver our custom battery packs, we utilise cutting-edge machinery that provides precision and consistency across a production run. Our state-of-the-art equipment adapts to various product specifications, enabling us to meet the evolving demands of our customers swiftly while maintaining a high level of precision. The machinery we use for each battery pack project across various industries maintains our defect rate of just 0.04%. These practices ensure our customers receive reliable, high performance battery packs that meet their specific requirements, regardless of application.

Flexible machinery: Our production machinery is easily reconfigured, enabling multiple battery products per shift without compromising productivity.

Programmable welder: We utilise a programmable welder that can be configured to tackle a range of welding requirements with high precision at a rapid pace.

Cutting edge machinery: We only use the best machinery for the job to ensure we consistently meet our customers demands for a high quality custom battery pack.

Data driven improvements: Using the data we collect at every stage of production, we create a continuous feedback loop to inform current and future production decisions.

Machine: Technology Driving Efficiency in Battery Manufacturing

World Class Programmable Machinery for Battery Pack Manufacturing

We use state-of-the-art machinery to meet the precision standards our customers demand when manufacturing custom battery packs. Our fully programmable equipment ensures consistent quality across each production run. By using fully and semi-automatic aspects of our production, we can reliably produce high volumes of battery packs across our production lines during a single shift. Real-time monitoring allows us to track each machine’s output, creating a continuous improvement loop.

We recently invested in a fully automated IPG laser welder to enhance production quality, automation, and efficiency. This advanced system boosts welding speed and precision for large battery packs while providing detailed reports to ensure every weld meets the highest quality standards.

EV Flex machine for laser welding battery cells in battery pack manufacturing

The machinery we use in our production have been specifically chosen because of their capability to quickly change and reconfigure their settings. Fast changeovers allow us to manufacture multiple battery products within the same production shift. Our staff training courses prepare operators to work across all production stations, ensuring flexibility for product changes and optimal use of machinery.

We can monitor machinery outputs in real-time through our recently integrated enterprise resource planning (ERP) system, allowing for swift corrective actions. Collecting data at every stage, we continuously fine-tune our processes, enhancing efficiency and performance. By consistently applying lean manufacturing principles, we can produce up to 100k packs per week, depending on the complexity of each pack.

Frequently Asked Questions

What types of machinery do you use in your manufacturing process

We utilise advanced machinery, including programmable welders, ultrasonic sealers, and semi- automated assembly systems. These machines are designed to enhance precision, efficiency, and consistency in our battery pack manufacturing.
What are programmable welders, and how do they benefit your manufacturing?

Programmable welders are advanced machines that allow us to set specific welding parameters for different battery pack designs. This flexibility ensures high quality welds and minimises the risk of defects.

Start your custom battery pack project today.

Are you responsible for sourcing or developing battery solutions at an OEM and looking for a manufacturing partner?

We specialise in designing and manufacturing custom battery packs for manufacturers with high-volume production. Please note that we are unable to provide quotations for one-off requests or for replacement batteries in consumer goods.

Ready to move your battery project forward? Our experts can guide you through design, compliance, and production.

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