Custom Battery Pack Solutions

Smart LiIon battery packs custom to your application
Smart LiIon battery packs
custom to your application
Custom battery packs expertly designed and manufactured
Battery packs expertly designed
and manufactured
Custom smart and standard battery packs for your unique power demands
Battery packs for your
unique power demands

Custom battery packs provide power solutions for applications that require reliable portable operations in a wide range of standard and rugged environments. With many unique built-in beneficial features, custom primary battery pack solutions are ideal for powering specialized industrial equipment and mission-critical devices that provide lifesaving and life-supporting functions.

Alexander Battery Technologies is a provider of state-of-the-art design and assembly concepts for your custom battery pack solution needs. Our custom battery design and engineering experts work directly with your team to develop custom rechargeable and primary and rechargeable battery packs that are safe, reliable, and exceed all quality expectations.

If you have a smart or standard battery design issue that needs to be addressed contact us. We can discuss potential design solutions and strategies that can be implemented into your application. Find out more about our rapid response custom power solutions. If you are ready to design a custom smart or standard battery pack, please request a quote.

Alexander Battery Technologies’ Custom Battery Pack Value Propositions

With value added solutions implemented across the full lifecycle of your custom battery pack, Alexander Battery Technologies provides a streamlined four-tiered methodology to custom battery pack design and manufacturing. We work directly with our customers to provide a customized turnkey approach that incorporates their unique battery needs. Alexander Battery Technologies provides the following value-added services:

  • Customized Design
  • Rapid Prototype to Production
  • Quality Components, Testing & ISO Standards
  • Flexible Design Management

Primary & Rechargeable Custom Battery Pack Chemistries

Alexander Battery Technologies designs and develops smart and standard battery packs in a wide range of chemistries to suit your specific project needs. We design and produce custom battery packs in the following chemistries:

We have extensive knowledge in all Lithium-Ion (Li-Ion) and Nickel chemistries and provide consultation on the proper cell choices for most OEM applications. We also produce simple to highly complex designs with the ability to manufacture designs to IP 65 and IP 67 levels. Battery pack design and assembly is also available with a wide range of custom options.

Smart Battery Technology Provides Increased Product Design Safety

Do not subject your company and brand to undue risk by purchasing discount battery packs that could contain counterfeit cells or other hidden issues. These battery packs are not custom-built to your product’s exact specifications and do not provide the safety and quality that you and your customers expect.

  • Alexander Battery Technologies maintains strong relationships will all our suppliers, which equates to the highest quality, name-brand battery cells within our custom battery packs.
  • Additionally, we will always work with you to develop the best performing battery pack with the best value proposition for your needs.
  • Our design safety initiatives include regulatory experts for regulatory compliance. We manage all regulatory requirements for OEMs, meeting industry and agency regulations.

Custom Battery Pack Encryption Security Protection

Alexander Battery Technologies implements customized battery encryption, which provides advanced protection against the use of dangerous, low-grade battery packs within a device. Once implemented within your product design, encryption only allows the use of a battery pack from Alexander within your product.

Custom Battery Pack Designs for Industrial Markets

Custom battery pack solutions include designs with a variety of chemistries that meet all OEM specifications. The capabilities of our battery pack design expertise include manufacturing custom battery packs to IP level 65 and IP level 67. We serve the following industries:

Mission Critical Custom Battery Pack Applications

Given the ever-changing societal standards throughout the world, providing safe products and work environments is more relevant than ever before. Highly technological safety devices can be complex and require the use of custom rechargeable battery packs that provide protection and device communication, as well as power. Some of the mission-critical applications that benefit from custom smart battery pack solutions include:

Custom Rechargeable Battery Pack Engineering & Design Strategies

Our unique circuit boards and cell arrangements are designed to provide power and direct smart battery pack communication with the device. We continuously strive to create custom rechargeable battery packs that are safe, effective and provide absolute minimal failure rates. We create smart and standard battery packs that provide the custom capabilities that your product requires. We accomplish this by implementing the following design strategies:

  • Cell chemistry analysis
  • Cell count requirements
  • Cell configurations

Battery Pack Consultation Services

By acquiring our services during the early stages of custom battery development, we provide battery pack consultation services to assist with the engineering and design aspects of your product’s custom battery pack. Our staff has the knowledge and expertise to fully manage the battery design elements of your project from beginning to end.

Consultation services will provide you with more time to focus on other aspects of your product launch while allowing us to provide you with a custom battery pack that delivers consistent safety, performance, and quality. The consultation process can include prototyping and the issuing of customized sample packs.

  • When the characteristics of the sample packs are approved, the design can be pushed through for regulatory approval.
  • The sample packs then pass through all regulatory commissions, including the issuing of pilot packs, which transitions to full-scale battery pack production.
  • During production, we will stay in constant contact with you, providing support and information, including updated information on worldwide regulatory changes.

Discuss Your Smart Battery Pack Needs with an Experienced Custom Battery Pack Manufacturer

When product quality and safety matters most, work with custom battery pack experts who understand smart battery pack design and engineering. Contact us to learn more about our Rapid Response Custom Power Solutions or for more information on how our smart and standard battery pack design solutions and consultation services can improve your project.

For information about Battery Care and Maintenance please refer to this page.

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